5SHY4045L0006 3BHB030310R0001 Insulated Gate Bipolar Transistor (IGBT) Module
5SHY4045L0006 is a high-performance Insulated Gate Bipolar Transistor (IGBT) Module manufactured by ABB, with 3BHB030310R0001 as its unique order number. It is engineered for medium-to-high voltage, high-power industrial power conversion scenarios, combining high reliability, low energy loss, and compact design—ideal for demanding applications requiring stable power control. The detailed information is as follows:
- Rated Voltage (Collector-Emitter Voltage, V₍CE₎ₙₒₘ₋ₘₐₓ₎:
1700V DC (a critical medium-voltage rating, compatible with 690V AC grid systems and medium-voltage inverters, meeting the voltage requirements of industrial high-power equipment). - Rated Current (Continuous Collector Current, I₍C₎ₙₒₘ₋ₐₘ₈₅ₒC₎:
450A (continuous operating current under standard ambient temperature (85°C) and proper cooling; peak surge current (I₍Cₚₖ₋ₘₐₓ₎) reaches up to 900A for short durations (≤10ms), adapting to transient load fluctuations). - Power Dissipation (Maximum, P₍ₗₒₛₛ₎ₘₐₓ₎:
Approximately 3.5kW (varies with switching frequency and junction temperature; requires a high-efficiency cooling solution—such as water-cooled heatsinks or forced-air cooling—to avoid overheating). - Switching Characteristics:
- Turn-on time (tₒₙ): ~0.6μs; Turn-off time (tₒₓₜ): ~0.9μs (fast switching speed, suitable for medium-frequency applications (1kHz–15kHz), balancing efficiency and switching loss).
- Switching losses (Eₒₙ/Eₒₓₜ): ~18mJ/28mJ (at rated voltage and current, minimizing energy waste during on/off transitions and improving system efficiency).
- Gate Drive Requirements:
- Gate voltage range: +15V (turn-on) / -10V (turn-off) (standard IGBT drive voltage, ensuring reliable switching and preventing false triggering caused by voltage fluctuations).
- Gate current (peak): 25A–35A (sufficient drive current to ensure fast switching of high-current IGBT chips, reducing switching delay).
- Anti-Parallel Freewheeling Diode (FWD):
Integrated high-speed FWD with reverse recovery time (tᵣᵣ) ≤55ns, reducing reverse recovery losses and avoiding voltage spikes, thus enhancing system stability.
- Advanced Chip Technology for Low Loss:
Adopts ABB’s Trench-Gate Field-Stop (TFS) IGBT chip design, which minimizes on-resistance (R₍CE₎ₒₙ ~2.6mΩ at rated current) to reduce conduction losses. Combined with optimized switching waveforms, the module achieves overall system efficiency of 98%+ in inverter applications. - High Power Density & Compact Design:
Through optimized packaging integration, the module delivers a 450A/1700V rating in a standard-sized enclosure, reducing the footprint of power cabinets and facilitating system miniaturization. - Comprehensive Protection Mechanisms:
- Overtemperature Protection (OTP): Built-in NTC (Negative Temperature Coefficient) thermistor to real-time monitor junction temperature; triggers an alarm or emergency shutdown when Tⱼ exceeds 150°C, preventing chip burnout.
- Overcurrent Protection (OCP): Compatible with external current sensors (e.g., Hall-effect sensors or shunts) for fast overcurrent response (≤1μs), shielding the module from damage caused by short circuits or overloads.
- Undervoltage Lockout (UVLO): Disables switching if the gate drive voltage drops below 12V (turn-on) or rises above -8V (turn-off), avoiding abnormal operation due to insufficient drive power.
- Enhanced Reliability & Durability:
- Isolation Voltage: ≥4000V AC (1 minute, between power terminals and baseplate), complying with IEC 60664 safety standards for high-voltage insulation, suitable for medium-voltage industrial environments.
- Hermetic Sealing: Uses ceramic-metal sealing technology to resist moisture, dust, and chemical corrosion, ensuring stable operation in harsh conditions (e.g., high humidity, dusty factories).
- Operating Temperature Range:
- Junction temperature (Tⱼ): -40°C to +150°C (long-term operation is recommended at Tⱼ ≤125°C to extend the module’s service life).
- Ambient temperature (Tₐ): -25°C to +85°C (auxiliary cooling is mandatory if Tₐ exceeds 60°C to maintain performance).
- Humidity:
5%–95% relative humidity (non-condensing; avoid exposure to dew or high-moisture environments to prevent insulation breakdown). - Vibration & Shock Resistance:
- Vibration: 5g (10Hz–2000Hz, IEC 60068-2-6 standard), adapting to mechanical vibrations in motor drive cabinets or industrial sites.
- Shock: 50g (11ms, half-sine wave, IEC 60068-2-27 standard), withstanding short-term impact during transportation or equipment maintenance.
- Storage Conditions:
Temperature: -40°C to +85°C; Humidity: ≤85% RH (store in a dry, dust-free environment with anti-corrosion packaging to prevent terminal oxidation).
- Medium-Voltage Industrial Drives: Used in high-power motor speed control systems (e.g., 1MW+ pumps, fans, compressors in steel, cement, or petrochemical industries) to achieve efficient energy-saving operation.
- Renewable Energy Inverters: Applied in medium-voltage wind turbine converters (690V/1140V) or large-scale solar PV inverters (megawatt-level plants), enabling stable grid connection of renewable energy.
- High-Power UPS Systems: Critical for uninterruptible power supplies (≥200kVA) in data centers, hospitals, or industrial key loads, ensuring continuous power output during grid outages.
- Power Quality Equipment: Used in Active Front-End (AFE) converters or Static Var Generators (SVG) to improve grid power factor, suppress harmonic distortion, and enhance power supply stability.
- Induction Heating & Welding: Suitable for medium-frequency induction heating systems (e.g., metal heat treatment, forging) and high-power welding machines, leveraging its high current handling and fast switching capabilities.
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