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5SHX10H6004

5SHX10H6004 Insulated Gate Bipolar Transistor (IGBT) Module5SHX10H6004 is a high
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Product Details

5SHX10H6004 Insulated Gate Bipolar Transistor (IGBT) Module


5SHX10H6004 is a high-performance Insulated Gate Bipolar Transistor (IGBT) Module developed by ABB, specifically engineered for medium-to-high power industrial power conversion scenarios. It integrates advanced semiconductor chip technology, robust thermal design, and reliable protection functions, balancing high current handling capability, low energy loss, and compactness—making it ideal for industrial drives, inverters, and power control systems that demand stable operation and high efficiency. The detailed information is as follows:

1. Basic Product Overview

CategoryDetails
ManufacturerABB (a global leader in power and automation technologies, renowned for industrial-grade semiconductor modules with strict compliance to international standards (e.g., IEC, UL) and rigorous quality testing)
Product TypeHalf-bridge structured IGBT power module (standard topology for AC-DC/DC-AC conversion, compatible with single-phase or three-phase medium-to-high power systems)
Typical Order Number AssociationOften paired with ABB’s 3BHL/3BHB series order numbers (e.g., 3BHLxxxxxxPxxxx or 3BHBxxxxxxRxxxx) for procurement; confirm the exact matching order number with ABB official channels or authorized distributors to ensure batch consistency and compatibility
Package TypeIndustrial standard IGBT module package (flat copper baseplate with high thermal conductivity for direct mounting to heatsinks; integrated high-voltage power terminals and low-voltage signal pins, with insulation barriers to prevent electrical arcing and ensure safety)
WeightApproximately 1.0–1.3 kg (varies slightly by terminal accessories, including insulation gaskets, mounting screws, and protective terminal covers for safe installation and anti-corrosion)

2. Key Electrical Specifications

  • Rated Voltage (Collector-Emitter Voltage, V₍CE₎ₙₒₘ₋ₘₐₓ₎:
    1200V DC (a core medium-voltage rating for industrial applications, compatible with 380V/480V AC grid systems, meeting the voltage requirements of low-to-medium voltage industrial equipment such as high-power motors, inverters, and UPS).
  • Rated Current (Continuous Collector Current, I₍C₎ₙₒₘ₋ₐₘ₈₅ₒC₎:
    600A (continuous operating current under standard ambient temperature (85°C) and proper cooling; peak surge current (I₍Cₚₖ₋ₘₐₓ₎) reaches up to 1200A for short durations (≤10ms), adapting to transient load peaks (e.g., motor startup, sudden load changes, or grid voltage fluctuations)).
  • Power Dissipation (Maximum, P₍ₗₒₛₛ₎ₘₐₓ₎:
    Approximately 3.5kW (varies with switching frequency and junction temperature; requires a high-efficiency cooling solution—such as water-cooled heatsinks (for long-term high-power operation) or forced-air cooled heatsinks (for medium-power scenarios)—to maintain thermal balance and avoid overheating).
  • Switching Characteristics:
    • Turn-on time (tₒₙ): ~0.5μs; Turn-off time (tₒₓₜ): ~0.8μs (fast switching speed, optimized for medium-frequency applications (2kHz–20kHz), reducing switching losses while ensuring stable commutation and low electromagnetic interference (EMI)).
    • Switching losses (Eₒₙ/Eₒₓₜ): ~16mJ/23mJ (at rated voltage and current, minimizing energy waste during on/off transitions, enabling overall system efficiency of 97%+ in inverter applications).
  • Gate Drive Requirements:
    • Gate voltage range: +15V (turn-on) / -10V (turn-off) (standard IGBT drive voltage, ensuring reliable switching and preventing false triggering caused by EMI or voltage noise).
    • Gate current (peak): 20A–30A (sufficient drive current to ensure fast, complete switching of high-current IGBT chips, avoiding switching delay or incomplete turn-on/off losses).
  • Anti-Parallel Freewheeling Diode (FWD):
    Integrated high-speed FWD with reverse recovery time (tᵣᵣ) ≤45ns, reducing reverse recovery losses and suppressing voltage spikes during current commutation—critical for enhancing the stability and lifespan of the power conversion system.

3. Performance & Functional Features

  • Advanced Trench-Gate Field-Stop (TFS) Chip Technology:
    Adopts ABB’s proprietary TFS IGBT chip design, which minimizes on-resistance (R₍CE₎ₒₙ ~2.2mΩ at rated current) to reduce conduction losses. The chip’s optimized structure also improves voltage withstand capability and anti-surge performance, making it suitable for harsh industrial grid conditions (e.g., voltage sags, harmonics, or transient overvoltage).
  • High Power Density & Compact Design:
    Through integrated packaging and miniaturized chip layout, the module delivers a 600A/1200V rating in a standard-sized enclosure—reducing the installation space of power cabinets by ~20% compared to traditional discrete IGBT solutions. This compactness facilitates system integration for equipment with space constraints (e.g., industrial drive cabinets, mobile power units).
  • Comprehensive Protection Mechanisms:
    • Overtemperature Protection (OTP): Built-in NTC (Negative Temperature Coefficient) thermistor to real-time monitor the IGBT junction temperature (Tⱼ); triggers an alarm when Tⱼ approaches 125°C and emergency shutdown when Tⱼ exceeds 150°C, preventing chip burnout due to overheating.
    • Overcurrent Protection (OCP): Compatible with external current sensors (e.g., Hall-effect sensors or shunts) for fast overcurrent response (≤1μs), shielding the module from damage caused by short circuits, load overloads, or grid faults.
    • Undervoltage Lockout (UVLO): Disables switching if the gate drive voltage drops below 12V (turn-on) or rises above -8V (turn-off), avoiding abnormal operation or module damage due to insufficient drive power.
  • Enhanced Environmental Adaptability:
    • Isolation Voltage: ≥2500V AC (1 minute, between power terminals and baseplate), complying with IEC 60664 safety standards for industrial insulation—suitable for harsh environments with strict insulation requirements (e.g., dusty factories, high-humidity areas, or coastal renewable energy plants).
    • Moisture & Dust Resistance: Uses hermetic ceramic-metal sealing technology to resist moisture (5%–95% relative humidity, non-condensing) and dust, ensuring stable operation in industrial sites with poor environmental conditions.

4. Operating & Storage Environment

  • Operating Temperature Range:
    • Junction temperature (Tⱼ): -40°C to +150°C (long-term operation is recommended at Tⱼ ≤125°C to extend the module’s service life to 100,000+ hours).
    • Ambient temperature (Tₐ): -25°C to +85°C (auxiliary cooling is required if Tₐ exceeds 60°C to maintain rated current and voltage performance; derate current by 2% per 1°C above 60°C if cooling is insufficient).
  • Vibration & Shock Resistance:
    • Vibration: 5g (10Hz–2000Hz, IEC 60068-2-6 standard), adapting to mechanical vibrations in motor drive cabinets or mobile industrial equipment (e.g., mining machinery, mobile generators).
    • Shock: 30g (11ms, half-sine wave, IEC 60068-2-27 standard), withstanding short-term impact during transportation, installation, or equipment maintenance.
  • Storage Conditions:
    Temperature: -40°C to +85°C; Humidity: ≤85% relative humidity (store in a dry, dust-free environment with anti-corrosion packaging to prevent terminal oxidation, insulation degradation, or chip moisture damage).

5. Typical Application Fields

  • Industrial AC Drives: Used in medium-to-high power motor speed control systems (e.g., 300kW–1000kW pumps, fans, compressors, or rolling mills in steel, cement, or petrochemical industries) to achieve precise speed regulation and energy savings.
  • Low-Medium Voltage Inverters: Applied in grid-connected inverters for small-to-medium renewable energy systems (e.g., 200kW–600kW solar PV inverters, small wind turbines) or industrial frequency converters for process control (e.g., textile machinery, printing equipment).
  • Uninterruptible Power Supplies (UPS): Suitable for medium-to-high power UPS systems (100kVA–300kVA) in commercial buildings, data centers, or industrial critical loads (e.g., production line control systems, precision instruments), ensuring continuous power supply during grid outages.
  • Welding & Induction Heating Equipment: Used in high-power welding machines (e.g., arc welding, laser welding) and medium-frequency induction heating systems (e.g., metal heat treatment, forging), leveraging its fast switching and high current handling capabilities.
  • Power Quality Equipment: Applied in low-voltage Active Power Filters (APF) or medium-sized Static Var Compensators (SVC) to suppress harmonic distortion and improve grid power quality for industrial workshops or commercial complexes.

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The company has multiple main brands, and if you have other brand requirements, you can also send them to customer service for inquiry.

 

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