ABB

PPD513A25-111615 3BHE039724R2565

PPD513A25-111615 3BHE039724R2565 high-end Power Protection & Detection ModulePPD

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Product Details

PPD513A25-111615 3BHE039724R2565 high-end Power Protection & Detection Module

PPD513A25-111615 (with 3BHE039724R2565 as its exclusive order number) is a high-end Power Protection & Detection Module developed by ABB, specifically engineered for large-scale medium-to-high voltage power electronic systems (e.g., megawatt-level industrial drives, grid-connected converters, and HVDC auxiliary systems). It integrates multi-channel high-precision fault detection, real-time insulation monitoring, and coordinated protection with upper-level control units (such as ABB’s PPC907BE/PPC905AE series). As a core "safety barrier" for critical high-power equipment, it focuses on ultra-fast fault response, comprehensive parameter monitoring, and high reliability to protect expensive power semiconductors (IGBTs/IGCTs) and ensure uninterrupted system operation. The detailed information is as follows:

1. Basic Product Overview

Category	Details
Manufacturer	ABB (a global leader in power and automation technologies, adhering to strict international standards such as IEC 61800-5-2 (power drive system safety), IEC 60255-22 (surge immunity), and IEC 61508 (functional safety up to SIL 2), widely trusted in heavy industry, energy, and grid infrastructure sectors)
Product Type	Medium-to-High Voltage Power Protection & Detection Module (dedicated to overcurrent/overvoltage/undervoltage detection, insulation resistance monitoring, temperature tracking, and fault signal coordination for megawatt-level power conversion systems)
Model & Order Number	- Product Model: PPD513A25-111615 - Order Number: 3BHE039724R2565 (unique identifier for procurement, inventory management, after-sales service, and compatibility verification with ABB’s high-power product ecosystem)
Package Type	Rugged industrial rack-mounted enclosure (19-inch standard rack, 2U height; all-metal housing with anti-corrosion coating and enhanced EMC (Electromagnetic Compatibility) shielding (up to IEC 61000-6-2); front-panel LCD display + LED indicators for real-time parameter viewing (current, voltage, temperature) and status alerts (normal, warning, fault))
Weight	Approximately 3.2–4.0 kg (varies by internal monitoring modules and accessory kits, including mounting rails, grounding cables, high-voltage insulation test adapters, and calibration tools)
Key Compatibility	Optimized for ABB’s large-scale high-power systems, including ACS6000 series medium-voltage drives (5MW–20MW), PCS6000 series renewable energy converters (100MW+ solar/wind farms), and HVDC auxiliary converters. It communicates seamlessly with ABB’s PPC907BE/PPC905AE control units via low-latency digital interfaces to achieve coordinated protection and control.

2. Key Electrical & Hardware Specifications

2.1 Power Supply & Reliability

Input Voltage: Triple redundant 24VDC ±15% (supports hot-swap of power modules to avoid protection failure due to single power outage; optional 110V/220V AC-DC power module for special grid environments).
Power Consumption: Typical 18W (normal monitoring state), maximum 35W (fault detection, signal transmission, and LCD display active).
Isolation Performance:
- Between high-voltage signal input terminals (e.g., DC bus voltage sampling) and low-voltage control terminals: ≥5000V AC (1 minute, IEC 60664-1 standard) – critical for isolating medium-to-high voltage power circuits from low-voltage control systems and ensuring operator safety.
- Between different analog input channels (e.g., phase A/B/C current sampling): ≥2000V AC (1 minute) – eliminating cross-interference between high-precision monitoring signals.

2.2 Detection Capabilities & Parameters

2.2.1 Current & Voltage Detection

Overcurrent/Short-Circuit Detection:
- Input signal type: AC/DC current (via high-precision current transformers (CTs) with ratio 2000:5A, 5000:5A, or direct sampling for DC current);
- Detection range: 0–5000A (continuous current), 0–25000A (peak surge current);
- Accuracy: ±0.8% (within 10%–100% of full scale) – meets the precision requirements of megawatt-level system protection;
- Response time: ≤30μs (for short-circuit current exceeding 200% of rated value) – fast enough to protect high-power IGBT/IGCT modules from thermal damage.
Overvoltage/Undervoltage/DC Bus Ripple Detection:
- Input signal type: AC grid voltage (via voltage transformers (VTs) with ratio 10kV/100V) or DC bus voltage (direct sampling);
- Detection range (AC): 0–15kV (rms), (DC): 0–5kV;
- Accuracy: ±0.5% (within 20%–100% of full scale);
- DC bus ripple monitoring: Detects ripple amplitude (0–5% of DC bus voltage) and frequency (0–1kHz) – prevents capacitor damage caused by excessive ripple.

2.2.2 Insulation & Temperature Monitoring

Insulation Resistance Monitoring:
- Monitoring range: 0–5000MΩ (for DC bus, AC grid side, and power module insulation to ground);
- Testing method: Active DC insulation resistance measurement (avoids interference from system voltage);
- Alarm threshold: User-configurable (typical 100MΩ for high-voltage systems);
- Testing frequency: 2 times/second (continuous monitoring to prevent insulation breakdown).
Temperature Monitoring:
- Input channels: 8 channels (for connecting NTC/PTC thermistors on IGBT/IGCT modules, heatsinks, and cabinet air inlets);
- Detection range: -40°C to +180°C;
- Accuracy: ±1°C (within -20°C to +150°C);
- Overtemperature alarm thresholds: Configurable in 3 tiers (warning: 120°C, pre-trip: 135°C, trip: 150°C) – adapts to different semiconductor thermal limits.